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Four station high speed full automatic cold heading forming machine

Product Series:Four-station cold heading machine

Release date:2022-07-08

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四工位机型均采用空压离合刹车器,机器启动电流小并能实现“寸动”,“单次行程” 及“连续行程”除“寸动"方式外,主滑台在停车时自动停止在最后位置,以利于提供最大操作调整空间。

All multi-station models apply air clutch brake with smallstarting current, allowing operation modes of"Inching"," Single Stroke" and "Continuous Running" . The main 

sliding table can automatically stop at its rear position while operated under ” Single Stroke" and "Continuous Running" modes, so as to obtain maximum space for adjustment.

 

圆周式剪料机构可确保材料剪断面整齐平整。

Enclosure cutting off die and knife deliver a clear and perfect cross section of blank for forming.

 

该减料机构可使剪料滚轮作用力的方向与剪刀杆中心一改,从而使剪切力在一条线上传递,可获得较高的剪切效率及稳定性。

The cut off roller is designed at the center of the cut off rod to avoid eccentric force occurred on the roller pin, so as to obtain high efficincy and stability of the cutting mechanism.

 

与主滑台退回动作同步的前通出( P.K.O)动作可使工件在成形后暂时停留在打模内,以免被冲具带出。

Front knock-out(P.L.O)actions coincide with back action of main sliding table, allowing the forged parts temporarily stay in the forming die, instead of being taken away by the punch.

 

本台、主滑台、机械手机座等主要机件在铸造后经过消除残余应力处理,以防止变形并保持机器精度的长期稳定。

The machine main parts such as the bench, main sliding table etc ha been treated for removing the residue stress arter casting to avoid any deformation and keep stable precision of the machine in long term.

 

特点

 

1、机械手夹送料采用旋转摆动方式,夹紧力采用气动,不但稳定还可根据不同产品调整压力避免夹伤产品。

Manipulator with rotary swing clip feed means and pneumatic force, is not only stable but also can adjust the pressure according to  different avoid crushing the products.

 

2、后顶出机构可单独调整,且前死点位置不变。

The rear knock out mechanism can be individually adjusted with front dead point in the same position.

 

3、送料机构采用棘爪轮式送料,动作稳定可靠,而且调节十分方便。

Feed system of ratchet pawl wheel is stable, reliable and convenient to adjust.

 

4、驱动机械横向运动由中间传动轴上的双凸轮实现,所以整机动作的协调性极易调节。

Cross movement of the machine driven by double-cam above the shaft makes it easy to adjust the operating compatibility of the machine.

 

5、以各部位凸轮经电脑计算设计并由数控机床加工制造,可保证曲线圆滑和准确。

The cams in various positions are calculated and designed by computer, and then machinedand manufactured by CNC machine tool to ensure smooth and precise curves.

 

6、侧板采用经淬火处理的进口高碳耐磨合金钢SKS,使主滑台保持长期精度稳定性。

Side plates apply imported quenched high-carbon alloy steel SKS to maintain stable precision of main sliding table in long term.

 

7、配置PLC数控安全检出装置,可自动检测机器主要机构工作状态及故障显示。

A PLC controlled safety checking system can automatically detect the pertormane of key system and display of any abnormality.

 

8、配置进口变频器,可实现方便的机器生产速度无极调速。

Import inverter is equipped for easy  adjustment of stepless output speed.

 

9、可按用户要求选择配备“人机界面”的数控系统,可用于后通牙管定寸、挡料位置、送料长度的自动设定,大大缩短模具更换和调整时间,该系统可存储99个规格的产品调整参数,适用于快速换模的要求。

As a optional, CNC system of “man-machine interface” can be equipped to automatically adjust the dimensun of rear knock-out threaded, stop position and feeding lenght,greatly saves mould renewal renewal and adjusting time. With a memory caoacity of 99 digital modules, it is suitable for fast change over of moulds.